Thought about cutting off at the rusted out base and inserting a smaller post. Only issue with that is availability of posts in the right size, and the hardware the fence sections use to attach to the posts is set up for 2" square.
If 2" plastic was available, would maybe try that. These posts are only about 10 years old and rusted out at the base. Weird thing, some posts are not rusted at all, some only standing because the fence is holding them up.
Concrete is good, no cracking other than one gate foundation.
Thought about the Bosch type rotary hammer, just not sure how well it would work. Figured the big hammer would certainly do what I need without drilling first, etc. Good thing about the Bosch, would have other uses. Can always cancel the Amazon order, not shipped yet.
The posts Lowes and Home Dept sell are supposed to be galvanized and then painted, maybe the stuff the original fence guys used was cheap uncoated crap? Local hardware is my only reasonable cost source, will forget getting aluminum, and the dissimilar metal thing is a good tip.